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As the bauxite is found near the surface, it needs an open-pit mining. Step 1- Crushing process. The first step of the Bayer process is to use the crushing equipment to crush the bauxite ore into particles with a diameter of about 30 mm.
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Commercial bauxite deposits occur in Australia, Jamaica, France, Guyana, Guinea, the USA and Brazil. Bauxite ore is dissolved in strong caustic soda to form sodium aluminate. The aluminium trihydrate is then precipitated by neutralisation (usually with carbon dioxide) or by autoprecipitation. Aluminium Sulphate Manufacturing Plant Usa
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Bayer process of producing alumina can be divided into following four steps: i. Digestion: In this step of Bayer process, bauxite ore is crushed, milled and then heated with sodium hydroxide at the temperature of around 150-200 degree Celsius. In the Bauxites, aluminium compounds are present as gibbsite (Al (OH) 3), boehmite (AlOOH) and
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Bauxite, an aluminum ore, is the world''s main source of aluminum. It consists mostly of the minerals gibbsite Al(OH)3, boehmite γ-AlO(OH) and diaspora α-AlO(OH), mixed with the two iron oxides goethite and haematite, the clay mineral kaolinite and small amounts of anatase TiO2, Ilmenite, FeTiO3, and FeO TiO2
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